20230531 Design Review with Jesus


Weight savings


With the removal of this material from the design we reduce the weight of the enclosure by almost half from 12.078 lbs to 7.8763125 lbs


Saw that we could utilize a penetrator with a larger inner diameter if concerned about the cables not fitting within the penetrator


Current penetrator modeled in is for a 4.5 mm diameter I'D. We can utilize a 8mm I'D penetrator if we are concerned for space 

Cable clearance with the penetrator with a 8mm ID 

Alternate placement of the DVL placement to save on the wire lengths for for connecting up to the dvl


Talked about the combining the battery clamps to fit the clamps in between the thrusters but not need to make the frame wider for the thrusters to integrate well. However the battery tubes will will be below the thrusters.


Check design against the design guide. Holes for mounting of the enclosure plate are 0.109 in diameter and 0.5 inch depth. 


Threaded portion is 0.25 inches which is slightly larger than the guideline of length < 2*1.09 guideline.

  20230524 Power Considerations DVL enclosure



12 and 28 VDC 3A 


Wire sizing chart here

Calculator here


Can remove the extra material t o reduce the thickness of the wall

0.669 in thickness of the wall for the penetrators

Looking back the above assumptions that that thread


Not ideal configuration with the ports upward as the water from the enclosure and end cap can drip down into the enclosure

20230529

Layout of battery tubes in addition to the dvl enclosure at the bottom of the frame. Notice how the vertical thrusters are slightly obscured by the battery tubes



20230523 Test Fitting Design 

 


Dovetail designs were implemented into the design to enable manufacturing on the 256 mm x 256 mm by 256 mm build volume of Bambu-X1 Carbons.


After clamping together pieces for top surface flush


Test fitting the electronics within the enclosure. All of the electronics fit the wire bend radius have been verified

20230517 V1 of the Camera Enclosure Sent out to Manufacture

 



Parts list

20230517 Edit geometry for new 4 inch chevrons

 Chevrons are now 4x4 instead of 6x6 so the gripper claw geometries need to be updated accordingly.


20230508 Tuning In the O-Ring Size

  Parker handbook  4.3 Face Type Seals “Face type seals are sometimes rectangular. In designing such a seal to receive a standard O-ring, th...