20230515 Initial Mock Ups of Custom Enclosure for DVL

 

Received loan of Teledyne RD Instruments Explorer OEM version. (without the enclosure)


Simple version 

Goal of this version is to reduce manufacturing costs but limiting the number of setups and operations required to produce the final part.


Link to CAD here


Top view: 

Side View: 

Front View: 

ISO view: 

Bottom view: 

Bottom Detailed view of DVL bore hole: 

Widest standard I'D for o rings is 25.94


Desired o-ring


The dimension for the groove is slightly larger than the inner diameter of the o ring


Suggested stretch 25.94  + (25.94 * 0.05) = 27.237


Needed stretch 7.5%


25.94  + (25.94 * 0.0753) = 27.893282


Note I did the previous calculation wrong, I got the inner circumference of the o-ring, I did not divide by PI for the diameter. This seems to be a more reasonable size 


There are quite a few options of o-ring diameters which inner diameters are compatible with the more reasonable sizing.


Alternate Version

Objective of this version would be to approach the DVL enclosure design with existing hardware. Additionally designing with live turning in mind to explore if there was an easier to manufacture approach than a deep trough enclosure design. 


Link to cad here

Laying Out DVL potential placements 

The size of the existing dvl enclosure at the bottom of the sub. 


Side view/ Note the enclosure can be moved slightly back to enable an unobscured view from the bottom facing camera



Proposed packaging with the battery tubes close to the main enclosure to interface with the downward facing DVL enclosure. Note, would need to rework the enclosure clamping system


Second option of placing the batteries below the dvl enclosure. Note the batteries is lower down on the sub which would lead to a more stable sub. 

Views of custom DVL enclosure with batteries. Significantly less total volume needed to package within the sub enclosure.


Alternate design mounted. Note this is a very large design that would require a redesign of the frame and mounting additional ballast to counteract the volume of water displaced with this design. 




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